Great Lakes 4x4. The largest offroad forum in the Midwest banner

Johnny's GoatBuilt JHF buggy build

1 reading
214K views 993 replies 64 participants last post by  JohnnyJ  
#1 · (Edited)
At post 110 I changed my mind and decided I would build a buggy instead of the Wag. The Wag continues to wait for it's next build.

At post 187 I ordered up a GoatBuilt JHF chassis to hopefully speed this up. (edit: nope)

Current Build plan:
GoatBuilt JHF Chassis, 108" wheelbase, "jeep" hood and grille
2007 Ford F250 Dana 60, 5.38, Sparty locker, JHF high-steer
- narrowed 4" to use 78 F250 axleshaft on the long side, using factory 1550 shafts
1998 Chevy K3500 14-bolt, shaved, 5.38, Detroit, 1/2t chevy disc brakes
39" BFG Krawler Red labels on KMC Machete Beadlocks
2001 GMC Yukon XL 6.0L LQ4
  • Holley TerminatorX EFI
  • Champ oil pan (high-ish clearance, baffled, steel)
  • Dorman LS2 car intake and Warr cable throttle body
  • Holley fuel rails with late-model 6.0 truck injectors (EV6, E85 flow rates, 12613412)
  • Goatbuilt accessory brackets, TC pump on driver's side, alt on passenger
  • GM 706 heads
  • BTR Truck Norris cam
TH400 built by Tranny Tom, Reverse Manual with Winters/WOD shifter
Atlas transfer case, 3.0 low range
Fox 2.5 air shocks
PSC Full Hydro, 2.5x10" ram, TC-pump
Mastercraft cheap seats with Impact 5-point harnesses
Griffin 31x19 radiator, Derale 16927 shroud and twin fans
Goatbuilt fuel tank and factory fuel pump
Magnaflow muffler mpe-12649

Image


==================

I bought my Wagoneer in 1997. It was my first 4x4 and I bought it so that me and my friends could go camping and have room for our gear since we all drove econoboxes. That fall I ended up moving to Germany for 18 months and it went into storage.

When I got back I rebuilt the AMC 360 with the help of a friend, and we did enough maintenance on the rest to get it on the road. Over the next few years it got a 4" lift and went from 31s and then 35s when I put a 3" body lift. We did some wheeling with it and eventually I put it on 33 Stampers from my old Wrangler.

In around 2005 it was parked due to lack of time and using any spare time on my Wrangler. A few years later we stole the drive train for the TREC Wagoneer, and it has sat since.

Over the summer I got out of racing, bought a RZR and drug this back in the shop. I'm thinking I want to get it back on the road and trails.

Image


Image






Sent from my SM-T710 using Tapatalk
 
#357 ·
And here's today's project. I want to be able to pull the motor mounts out of the way so it's easier to pull engine, trans, and t-case as one unit. In past builds, the motor mount horns get in the way, so I decided to make them fully removable.

So I sleeved in some 3/4 OD tube so I can run 4 1/2" bolts to mount the horns.
Image


Sent from my SM-G950U using Tapatalk
 
#362 ·
While I agree with you guys on taking the load off the bolts, 8 1/2" gr 8 bolts won't even bat an eyelash at that job. Besides, under power 1 side will be pushing down and 1 will be pulling up. If you don't want any shear loads on the bolts you'd want U shaped brackets wrapping around the top and bottom of the frame, which would probably suck to remove. The clamp load alone from that many bolts squeezing the brackets to the frame will probably keep them out of much shear force.
 
#367 ·
I wasn't as concerned with torque as much as keeping the engine from continuing to the ground when you land from those sweet jumps. At least with a lip on it, it can't fall to the ground. You could accomplish the same thing by making your thru-frame bushings stick out the thickness of the bracket material. Then the bushing would take the load and the bolts would hold them to the frame. I'm sure I'm over-complicating it. It's a little compromise for piece of mind IMO.
 
#369 · (Edited)
It takes almost 18,000 lbf to shear a 1/2" bolt, so x8 thats 144,000 lbf. I don't know how much air time it would take to generate that much force, but I think its negligible since you'd likely be the weak link and not the bolts. :finger:

And since I love to get enginerdy with this stuff, the clamp load of a properly torqued grade 8 1/2" bolt is roughly 12,000 lbf, so x8 thats 96,000 lbf. So I'd dare say those bolts will never experience any shear stress of significant levels. :deuces:
 
#373 ·
Dowels are for location, keyways are for stress, bolts are for holding shit together. You didn't even consider the moment arm to the CG of the engine from the mount point, or the fact that they'll pull threads before they shear. 4 of the 8 bolts do nothing with a down force, geez man, where'd you get that degree? Your calculations aren't even valid. :sonicjay: Draw a free body diagram before you try to get all enginerdy next time.(Patiently awaiting FEA stress diagram :teehee:) I don't care either way. I can't even spell wheelering. It'll be fine until it isn't. :thumb:
 
#381 ·
if there was a mount on only one side of the engine, there would be concern.

Fortunately, around 130 years ago they realized this and put mounts on both sides of engines, which creates a triangulated structure. For all purposes the mounts are rigid to the frame and there is very little tensile loading on the bolts because the engine creates a triangulated wedge when it applies force downward.
 
#389 ·
I've been around plenty of crawlers that have done well on 39 reds. I don't plan on doing any racing, so not worried other than the occassional slice that occurs. I've sliced BFGs, Goodyears, Intercos, and Maxxis tires.. it's bound to happen.

I do miss the 35 General short course tires I used to have. Those were brutes. I don't think I've ever worked with a tire with a thicker sidewall.

Wow, you've really let yourself go
:teehee: