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One long a$$ CTOR Build

135K views 1.2K replies 108 participants last post by  deathbypsi  
#1 · (Edited)
you might have seen my Ex the other day as the photo of the day with the water pouring from it with the door open

well that rig is getting retired

heres the new project

D44 HP w/3.54 open= will be shortened on the pass side with Chrome moly EB shaft
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1986 B2 Frame
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you might remember this frame from its previous life
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and the 1987 B2 Body
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#293 ·
well change of plans.....

I picked up a pair of Mid 70's D44 chevy Knuckles and related parts. My new plan is i am going to run a leaf spring set-up up front with a hi-steer set-up. both knuckles are flat tops so this way i can place the steering totally above the springs to protect the steering set-up. I haven't got the knuckles removed from the axle yet. But from what i have read i can take the knuckle, spindle hun, caliper and bracket. Reuse my ford rotors to keep the lug pattern the same. I use the chevy stub shafts. I also got my axle back from getting the pass side shortened 6 inches. Its been 5 degrees here and snowing hard the last few days so once the weather breaks and warms up a little i'll be hitting the garage for some long set-up hours.

I'm gonna make a bastard leaf pack from all the various leafs from things i've collected. But the main leaf will be a rear explorer. with the spring bolt offset in the leaf this will allow me to push the front about 2 inches from a stock location on the frame and put the front shackle from being in front of the frame rail. Got alot of trail and error ahead once it warms up.
 
#303 ·
well got some stuff done.

Hooked up my new air compressor, out together my new 12 ton press, wired up and played a little with my new plasma cutter.

Got my front spring pack put together, bought my spring perches for the axle. Got one of the two remaining wedges off the axle. Amd disassmebled the Front Chevy D44 i bought for the flat top knuckles. Damn thing had a busted bearing and is stuck on the spindle hub. Have to bring it to work and clean up all the parts.

Now i was told with doing the flat top chevy knuckle swap that i would need to reuse the chevy stubs, but when comparing to the Ford D44 stubs i could not see a difference.

Hope it doesn't get to cold the next few days, i hope to make my spring mounts and get the axle mocked into place.
 
#309 ·
I put scout II knuckles out on an early bronco axle the ujoint was a different size and I believe the spline was different. Also, spline count from a scout II is different from a dana 44 from a 77 f-250. I know this because I thought I could use hubs from a scout to put on the ford axle and the spline count was different besides the hub being to small so they aren't all the same. Many were maybe but not all.
 
#310 ·
Maybe i should have clarified better.
I was refering to all fullsize dana 44's.

I know that the early bronco axles used smaller joints and different stubs. Some jeeps also had different axle shafts. The stubs seemed to differ according to the braks and hub styles.

I mean different as in different then a fullsize.