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1997 F250 Powerstroke build or scrap lol

40K views 347 replies 17 participants last post by  SHARPMACHINE  
#1 ·
A few months back I stumbled across this F250, I like that it's a "real" truck, longbed, 4x4, diesel.

It was pretty cheap, only has 185,000 miles on it, starts easily, runs well other than an exhaust leak..

Downside is it only has reverse, and it's rusty AF.

Like, punt the entire body kind of rusty.

Guy who owned it, pretty sure he kept every piece of trash he every brought into the truck since 1997, in the truck.

So I haven't really decided if I want to throw a few thousand at it and have a decent, simple work/camping truck... Or just pull the engine and collect my money and be done with it.

Cabs are easy enough to find and cheap enough to buy, I just don't know that I feel like doing another "build" with my 4runner, C10, D100, and entire shop and powder coating also going on.

But if I do decide to build it, I'll share it here.
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#124 ·
Starting to work on the up pipes, the passengers side manifold was pretty crusty, I was debating changing it or just sandblasting and Cerakoting it. When I removed the up pipes, it made my mind up for me lol.

I'll run to the junkyard today and get another from a bus I know is there.

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#132 ·
New head obtained.. Now to ponder how much effort to put into this.

I'm of a mind to pull both, do springs and seals, Cerakote them and the manifolds, and make it beautiful.
I think that's the right way to go...
 
#134 ·
In order to get to the head I have to swap out for the rust hole... SMH...

I have to pull the accessory bracket, easiest to do that with the radiator and core support gone.

Of course, the core support and everything bolted to it are absolute garbage, but one thing at a time I guess.

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#138 ·
Working on a newer, nicer version of my gantry that's actually tall enough to get the cab on the frame and wide enough to put my trailer or truck under.

Couple 10' 4x4's and a 2,000 lb ATV winch and I'm in this new version for about 150 bucks.

Will have the cab setting on the chassis this weekend, but not in place pending how I decide to proceed with the heads, and if I can find the time to mill these manifolds.
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#139 ·
I happened by a scrap bin today that had a sizable chunk of hex stock in it, so i checked, and it was 1.5"

The OBS banjo bolt is 1-20 NPT.

So I milled and tapped it to be 1-20 on one side, and 3/8 NPT on the other.

This should allow me to feed the stock lines with whatever electric pump I chose.

Idk if I'm actually going to do an Efuel setup, but I know I'm definitely not going to pay what the kits cost lol.

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