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1997 F250 Powerstroke build or scrap lol

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40K views 347 replies 17 participants last post by  SHARPMACHINE  
#1 ·
A few months back I stumbled across this F250, I like that it's a "real" truck, longbed, 4x4, diesel.

It was pretty cheap, only has 185,000 miles on it, starts easily, runs well other than an exhaust leak..

Downside is it only has reverse, and it's rusty AF.

Like, punt the entire body kind of rusty.

Guy who owned it, pretty sure he kept every piece of trash he every brought into the truck since 1997, in the truck.

So I haven't really decided if I want to throw a few thousand at it and have a decent, simple work/camping truck... Or just pull the engine and collect my money and be done with it.

Cabs are easy enough to find and cheap enough to buy, I just don't know that I feel like doing another "build" with my 4runner, C10, D100, and entire shop and powder coating also going on.

But if I do decide to build it, I'll share it here.
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#80 ·
Yesterday I spent a few hours turning my cherry picker into a little tow behind crane for my Wheelhorse tractor, moved the trans and case around the back of the shop.

Still need to get this rear area graded and graveled so I can build my lean to this summer. Which means a lot of these trucks are taking a budgetary backseat this summer.
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#81 ·
Was going to powerwash the grease and grime last weekend, but came home Friday to find out the tenant next door had a camper pulled up right on top of the frame where they were cooking Ramen and enjoying the summer... Which I wouldnt have even minded, but they told literally no one, me, my wife, my father in law who is still their landlord... So I spent the weekend wiring my Toyota instead.

I would have liked to fire up the powerwasher anyway out of spite... But since it was for a 16 year old girls birthday party, I'm not willing to punish a child for the stupid decisions her parents make.

This coming weekend I have a friend coming over to grade the area behind the shop for a lean to, then I can gather my trash (treasures) behind the shop and go back to work on the truck.
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#82 ·
First layer of grease and BS powerwashed off last night, will give it another go round tonight, then blast and paint I hope Friday.

I have some equipment coming in Friday and Saturday to grade and level the area behind it, so I'm hoping, but unlikely, to get the cab at least placed onto the frame while it's here. Not in the final spot, but to where I can lift it with my gantry and move it around if need be.
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#83 ·
Got the trans and transfer case up onto the back of the truck where I'm going to rebuild it, degreased and washed the frame for a second time, took inner fenders out.

I'll paint the under cab area of the frame tonight, and we might actually see the cab set on the frame, back a bit so I can still work on the engine this weekend if this grader dude comes through.

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#87 ·
Well thank you! Hard to stay motivated to film while I'm doing the projects lol. I actually have some vids to put together over the holiday, my views go way down in the summer because most of my subscribers are outside like me lol.

I'll be spraying the color on it tonight, stupid shortages, they only have flat black, but whatever, never see it again once I drop the cab on and coat it all in oil and wax anyway lol.
 
#90 ·
Yes, I spray it with HLVP, but only for speed, goes on thicker if you brush it.

Had to do brakes on the Jeep today and figure out why the Toyota went DOA at the gas station yesterday, once that was all squared away I went back to this project and tore into the trans to find out I was totally wrong, and theres nothing obviously wrong or failed in it, but it definitely only had reverse lol.

It's been rebuilt before, a ton of signs exist, like one pump bolt being weird and wrong, has an earlier piston and drum rather than the molded setup it should have. It's likely a Jasper/Oreily's/Bulk BS unit.

So I guess I'll just count on me reassembling it to unscrew whatever was screwed up. I already have new clutches, steels, etc in a kit, I'll get the hard parts back up to what they should be and put it back together with a few simple extras and send it.

I also got the lean to area graded.

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#103 ·
Spent some time monkeying about with a DIY Lizzardskin sound and heat spray on insulation. This is just latex paint and 3m Microballoons, which according to the internet, and LIzzardskin MSDS, Lizzardskin is also.

Sprayed it on this scrap panel, and it's definitely effective at deadening sound, I'll test it out on heat blocking shortly, I can make a gallon of this stuff for about 1/4 the cost of a gallon of LIzzardskin.

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My up pipes leaked like a sieve from the day I bought it, diesel guys love spending money, Full Force diesel sells stianless up pipes for 400 bucks without a collector, Ebay sells up pipes for 97 dollars with a collector.

These are nice looking pipes, thick tubing, should be great. I also ordered a exhaust backpressure valve delete pedestal to deal with the rest of the leaks there, I might mess with the turbo a bit, maybe not, I haven't decided yet. I always try to resist the urge to drag projects out "while I'm at it"

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#104 ·
Spent some time monkeying about with a DIY Lizzardskin sound and heat spray on insulation. This is just latex paint and 3m Microballoons, which according to the internet, and LIzzardskin MSDS, Lizzardskin is also.

Sprayed it on this scrap panel, and it's definitely effective at deadening sound, I'll test it out on heat blocking shortly, I can make a gallon of this stuff for about 1/4 the cost of a gallon of LIzzardskin.

View attachment 282103

My up pipes leaked like a sieve from the day I bought it, diesel guys love spending money, Full Force diesel sells stianless up pipes for 400 bucks without a collector, Ebay sells up pipes for 97 dollars with a collector.

These are nice looking pipes, thick tubing, should be great. I also ordered a exhaust backpressure valve delete pedestal to deal with the rest of the leaks there, I might mess with the turbo a bit, maybe not, I haven't decided yet. I always try to resist the urge to drag projects out "while I'm at it"

View attachment 282104
How thick does the coating go on? Looks like it should work.
 
#112 ·
I don't see why not, that's what I was planning to do if it does anything at all for heat shielding for me.

Lizardskin is latex and sticks though, so idk, I'm not a paint scientist lol. The expensive part is the microballoons though, they're about 50 bucks a gallon, would yield you about 3 gallons of sprayable based on my little test. Going 1:1 like the internet says, was too thick for my Schutz gun to spray.