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-   -   "Dirthead 509" TJ Project (https://www.greatlakes4x4.com/showthread.php?t=111464)

feva4u November 16th, 2008 08:17 PM

"Dirthead 509" TJ Project
 
Build plan:
98TJ
3-link front, double triangulated 4 link rear
Hydro assist
79 Ford D60 front, 5.38's, undecided locker
14 B rear, 5.38's, undecided locker
Flipped D300, possibly 231-D300 doubler....if I can find the right parts:sonicjay:
4 cyl to 4.0L conversion since it was missing the 4 cyl :sonicjay:
Full cage
Highline tube fenders
Non comp cut cut
Fuel cell
I'm sure there's more.......


The story:
I picked this up on the coldest day last year....remember when it was 0 deg for a high with a -20 windchill in Jan 08, yea that day:teehee:
http://i153.photobucket.com/albums/s...08/heep002.jpg
We bolted a front axle under it with wheel bearings and put tires on to roll it onto the trailer. Was a 4 cylinder.....minus the 4 cylinder, front axle, rear ring and pinion, airbags deployed.
Put the hood and stood the grill in place to access the damage once I got it home.
http://i153.photobucket.com/albums/s...1019081728.jpg
Picked up half doors and uppers this summer, color is fugly but they'll serve the purpose.
Bought a take out 4.0L and AX-15 with computer, wiring ect this summer. S.Hembree, Pwilson22000 and I set that in a couple weeks ago and started it. Tucking that up as far as I can. Folded the pinch seam up and out of the way on the firewall when I pulled the engine back out. Gained about an inch of clearance for wiring and such :thumb:
http://i153.photobucket.com/albums/s...1105081913.jpg
http://i153.photobucket.com/albums/s...1019081729.jpg
Then it came back out and S.Hembree and I cut the frame to straighten it back out. This heep was in a front collision, the frame was 1.5" taller on the drivers side, had to cut the frame to twist it back to about where it's supposed to be.
http://i153.photobucket.com/albums/s...1105081912.jpg
Frame gave right under the 4 cylinder motor mount. Had to cut 3 sides and 1/2 way up the fourth before it would move.
http://i153.photobucket.com/albums/s...08cutframe.jpg
Frame tacked in place, onto front crossmember/bumper. I will be transfering my 8274 from my XJ to this one when done so I've been building the front so that it will accept that winch. Bumpmember mocked up:
http://i153.photobucket.com/albums/s...bumpmember.jpg
Still need to put another 4" section of 1/4 across the front and brace it back. Will have to drill holes after that but I want to have the winch sitting in the bumper before putting holes in.
Relocated steering box up and hopefully out of harms way. 2/3rds done :teehee::
http://i153.photobucket.com/albums/s...umpmember2.jpg
http://i153.photobucket.com/albums/s...umpmember3.jpg
Still need to tap the steering box for hydro assist.
Went to LKQ last weekend and pulled a 99+ intake for $18, put that on saturday and replaced the powersteering fluid tank with one that didn't have the tab broke off the back.
http://i153.photobucket.com/albums/s...th99intake.jpg
Got my 14 bolt SOLID diff cover that I won at the Sundowners Rodeo this week. Also ordered disc brake brackets and D300 flip/clocking ring early this week but didn't get anything in time for this weekend. Pic of 79 D60 front and 14B rear:
http://i153.photobucket.com/albums/s...18-08axles.jpg
Started on my flat belly kit this afternoon. Doing this one cheap for now. We'll see how it turns out. Ends cut off and sledge hammered flat :teehee:
http://i153.photobucket.com/albums/s...1116081528.jpg
http://i153.photobucket.com/albums/s...1116081529.jpg
http://i153.photobucket.com/albums/s...08transpan.jpg

Comments/criticism welcome, that's where the good idea's come from. Sorry for crappy pics, keep forgetting the camera.

s.hembree November 16th, 2008 08:31 PM

Wow another Jeep. How original.

Trail Junkie November 16th, 2008 08:37 PM

nice pics LOL

xj4life November 16th, 2008 08:49 PM

what are you doing for tires?

s.hembree November 16th, 2008 08:50 PM

31" Mall terrains on bling 22"

Trail Junkie November 16th, 2008 08:58 PM

Quote:

Originally Posted by xj4life (Post 1377738)
what are you doing for tires?

Thornbirds:woot:

feva4u November 17th, 2008 06:33 AM

Quote:

Originally Posted by s.hembree
Wow another Jeep. How original.

Kind of like an old jeep with a 302?


Quote:

Originally Posted by xj4life (Post 1377738)
what are you doing for tires?

John and Nick procured some 17x40x16.5's for mockup, they measure 37" tall. I'm undecided on tires as of now.

clarkstoncracker November 17th, 2008 06:36 AM

wow, you own a lot of pipe wrenches

feva4u November 17th, 2008 06:45 AM

Quote:

Originally Posted by clarkstoncracker (Post 1378028)
wow, you own a lot of pipe wrenches

Stepfather is a plumber and my house doesn't have a garage :sonicjay:

KennyOffroad November 17th, 2008 07:43 AM

Nice Build. :thumb:















:popcorn:

Gunsworth November 17th, 2008 08:17 AM

lol at the tag

feva4u November 17th, 2008 08:55 AM

Quote:

Originally Posted by Gunsworth (Post 1378148)
lol at the tag

:sonicjay:

feva4u November 17th, 2008 08:29 PM

Greatlakeoffroad 14B disc brake brackets came today :woot:
http://i153.photobucket.com/albums/s...kebrackets.jpg
3/8ths thick with spacer....no bends or BFH needed, so they claim.
http://i153.photobucket.com/albums/s...ebrackets2.jpg

bitchofanxj November 17th, 2008 09:05 PM

Gonna be sweet, we must have picked our Jeeps up on the same day in Jan. because I remember freezing my balls off when we picked up the cherokee. I think my Jeep came home in a little better shape than yours tho from what the pics look like:thumb: Good luck.

kickstand November 17th, 2008 09:40 PM

did you rub vaseline on your camera before taking pictures?

feva4u November 18th, 2008 06:34 AM

Phone camera, glass is broken, I'll remember to bring my camera :sonicjay:

feva4u November 18th, 2008 08:17 PM

Updated some of the pics, going to work on the bumper tomorrow night after work. Also ordered 2 lengths of 1.25 sch 40 poop pipe yesterday for the front hoop and tube fenders.

feva4u November 28th, 2008 10:00 PM

Welded bumper up, it's part way finished. Need to lay winch in to get the thing fully boxed in and I would like to have the grill and engine in place prior to burning the bumper home.
http://i153.photobucket.com/albums/s...mpersmooth.jpg
Got clocking ring spacer made and installed
http://i153.photobucket.com/albums/s...ockingring.jpg
http://i153.photobucket.com/albums/s...ockedflat2.jpg
http://i153.photobucket.com/albums/s...lockedflat.jpg
Need to clear for the top 2 holes with the DD machine dual clocking ring for D300 to Ax-15FWIW
Pulled front axle out of the way and welded the frame back together. Fishplated the outer. Tried to get fancy and put a "509" in but it'll probably end up getting filled with weld and ground down.:teehee:
http://i153.photobucket.com/albums/s...8fishplate.jpg
I need suggestions for the inner fishplate,it's bent badly. I tried to take a pic but couldn't get the 3-d contour to show up in 2d...go figure :sonicjay:
http://i153.photobucket.com/albums/s...ramewelded.jpg
http://i153.photobucket.com/albums/s...8bentframe.jpg
As it sits now:
http://i153.photobucket.com/albums/s...-08current.jpg
Going to wheel the cherokee tomorrow and get back to putting a fishplate on the inner, putting engine back in, working on flat belly Sunday.

CheapThrillB2 November 28th, 2008 10:21 PM

:popcorn:

Fullsize4life November 28th, 2008 10:31 PM

Its stil a race, dog.

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