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Old November 28th, 2012, 02:23 AM   #1
Ajhawk
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Default rocker panel repair on a 96 1500

so my drivers side rockers have a nice size hole rusted through and gone, any suggestions as to what would be a cheap way to fix this and make it look decent? the only thing i have thought of is to cut out a solid patch so i have solid metal to weld to, patch it up, and then herculine it, seeing as where my fender flares would go is already herculined, i figured it would match the rest of the truck (id obv do the passenger side also) but if anyone else has any other simple ideas, throw them out there lol
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Old November 28th, 2012, 04:19 AM   #2
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cut and weld. I tried to fiberglass mine and it bought me a couple years but i ended up biting the bullet and replacing them.
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Old November 28th, 2012, 06:01 AM   #3
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spray foam and bondo
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Old November 28th, 2012, 02:49 PM   #4
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yeah thats what i was thinking ramman, i figured if i weld a solid bead all the way around it, grind it down a little, with the roughness of the herculine, youll never know it was patched.
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Old November 28th, 2012, 06:07 PM   #5
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I used bondo to smooth it out then Herculined it.

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Old November 28th, 2012, 07:41 PM   #6
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welding sucks 3m have a panel adhesive thats the shit plus rust is not able to form in the seam like it can with welding
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