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Old December 21st, 2012, 02:28 PM   #1
eagle-eye
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Default 99 f350 v10 exhaust issues

Okay, so most of the studs for the manifolds were broken off far enough outside of the cylinder head that I was able to weld nuts on them and back them out. However 5 are broken off about an eighth inside the head. My question is, can I build up some weld in there without fcuking the aluminum all up or do I need to drill it..? The aluminum has great heat disbursement so I would imagine that it would be ok. But I don't want to do it then have to replace a cylinder head. Any advise is greatly appreciated!
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Old December 21st, 2012, 03:44 PM   #2
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Yes that will work fine. I like to make a nipple stick out then center my nut over it.
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Old December 21st, 2012, 03:50 PM   #3
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another option that I am sure you don't want to hear, is to pull the heads and take them to a machine shop...
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Old December 21st, 2012, 09:31 PM   #4
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So it won't mar the aluminum threads at all?
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Old December 21st, 2012, 09:35 PM   #5
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No I have welded out lots of them that were broke in the head. Build it up past the head let cool weld nut remove.
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Old December 21st, 2012, 09:37 PM   #6
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Quote:
Originally Posted by hamsmotorsports View Post
No I have welded out lots of them that were broke in the head. Build it up past the head let cool weld nut remove.
x2. let the nut turn compeletly back to normally color from glowing and sometimes just a wrench or socket works or sometimes an impact works better if you can get in to it.
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