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Old March 23rd, 2011, 09:34 PM   #1
Jeeptj1999
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Default Dana 60 tj build

Broke axle


Bought kingpin ford 60, converted to 6 lug

Turning hubs


Compare


Redrilling the hubs. 2 holes overlap, but didn't seem to be an issue.


Did my own shaft work. Narrowed the long side 4.75" or something.


Splined it, was harder then I thought, literally.


Built a histeer arm too
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Old March 23rd, 2011, 09:36 PM   #2
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Had to drill the lug holes on the rims out to 11/16ths. If I could go back in time I woulda ran 8 lug, so don't give me crap, I don't think theres something better about 6 lug. I was locked into a built 6 lug 9" rear and 6 lug beadlocks.
I also put the 1/2 ton chevy brakes on, nothing else seemed easy to fit under my 15" beadlocks. Made my own caliper brackets, total pita, shoulda spent the $129 on the pre-made ones.

I actually have it done, and drove it today but didn't take any pictures. heres a shot showing what it looks like resting in place

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Old March 23rd, 2011, 11:49 PM   #3
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Nice stuff, would like to see how you run your steering when you get it done
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Old March 24th, 2011, 05:42 AM   #4
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Looks good Kevin... nice work! It's leaking on Kevin's floor though...
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Old March 24th, 2011, 06:35 AM   #5
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Atta boy. Looks good.
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Old March 24th, 2011, 08:24 AM   #6
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Nice work!
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Old March 24th, 2011, 10:45 AM   #7
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Sweet Job Kevin! Looks like you narrowed it, what is your width?
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Old March 24th, 2011, 11:59 AM   #8
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Its 64" or something. I ran the tie rod in the stock position but flipped on top, drag link runs to the arm I built.
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Old March 24th, 2011, 08:46 PM   #9
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Looks good, I like how you made it 6 lug.
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Old March 24th, 2011, 09:34 PM   #10
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I agree with you about the lug pattern. I had 5 lug wheels so I went that direction. To do it over, I would have left it 8 lug and bought new wheels.
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Old April 3rd, 2011, 09:47 AM   #11
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My brakes were great before with all half ton stuff, and thats what I put back on, but they weren't to good. I figure mashing the piston in the master cylinder into a a area it normally didn't go plus no fluid prolly messed it up. I poked around online and got the dodge 2500 master cylinder, its huge compared to stock.
I made a new pushrod out of a 1/4 28x2" bolt, rounded the head off and threaded it in.
I tried to bolt the proportioning valve bracket back up but theres noway, I would have to make new lines, I just decided to make brackets to extend it.
It was pretty easy, took about 1/2 hour total to do, and it stops like right now!
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