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Old July 6th, 2009, 03:21 PM   #1
monster toy
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Default Transfer Case rebuild

Does anyone have a transfer rebuild kit or know how to fix a transfer case that gets stuck in neutral when shifting from 4 wheel low to 2 wheel drive? I have a 1987 Suzuki Samurai.
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Old July 6th, 2009, 03:34 PM   #2
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It may not need a rebuild, but just the shifter sheet replaced.

Some places that will have rebuild kits and shift sheets

www.trailtough.com
www.hawksuzukiparts.com
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Old July 7th, 2009, 07:11 AM   #3
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scottie is right try replacing the shifter sheet 1stIve had that issue several times & the shifter sheet fixed it
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Old July 7th, 2009, 04:15 PM   #4
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Where is this shifter sheet and how hard is it to replace? That would be great if that all it is!!
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Old July 7th, 2009, 04:55 PM   #5
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Quote:
Originally Posted by monster toy View Post
Where is this shifter sheet and how hard is it to replace? That would be great if that all it is!!
Well not to be an ass, but its on the shifter of the T-case


It's the little cup part the ball of the T-case shifter rides on, not sure how bad it is to replace if never had to do it, you may have to take the t-case out, so it might take you 40 mins.

Unscrew the shift knob, remove the 4 screws that hold the boot on, slide the boot off, Then take another boot off, then take the shifter out by pressing and turning the little cage doodad, and look down the hole
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Old July 7th, 2009, 08:32 PM   #6
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Thanks for the help. I have one on order. Let you know if it works!!
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Old July 8th, 2009, 08:40 AM   #7
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hey its not hard to do in the sami the worst part is reaching down to put shifter back in
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Old July 26th, 2009, 07:16 PM   #8
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x2 not hard at all to replace 10 min job total or if you measure in beer about 1 1/2-2 beer job.
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