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Old May 3rd, 2011, 07:50 PM   #1
GREASYHANDS
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Project: Pavement Still Sucks

I bought this xj about three years ago with 233k miles.
Motor made some noise so I decided to pull it and refresh the bottom end. Upon tear down I found a cracked head also. So after a few weeks of ownership and a few hundred bucks I had a fresh engine. About a week later I wanted to pop my offroad cherry, so off to SLSD I went. After bombing around the dunes I managed to find the deepest water hole on the beach.
Snap crackle pop, hydrolocked, lesson learn'd. Found a replacement 4.0 and slapped it in. Then I figured I could use some protection on the front end, I added a large square bumper.
I rocked that front end for a while until I found a better replacement. I reattached the bumper on the rear and sealed it to so it would be an air storage tank.
Then I was gifted a D30 lunchbox locker, this was the coolest thing I had added to my build so far. I added and subtracted a few acc's here and there but still managed to conquer everything the USFS had to throw at me. So I decided to try some parks. I was not so happy with my suspension set up after a few trips. I found some new leaf springs and ditched my blocks and add-a-leafs, replaced the front coils and lower control arms, and added a tcase drop with a longer yj yoke.
I forgot to mention that I have also been daily driving this thing since I bought it. Loved doing this until gas jumped over 4 bucks a gal.

Then about two weeks ago I noticed some slight twisting in my leaf spring mount. Pulled the carpet and found lots o rust. I knew my floors had been gone since I bought the Jeep but when I pulled the carpet I found this,

plus the fact that the unibody started to crack at the leaf mount. So now I am in the process of boxing the "frame" and turning my mall crawler into something more.
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Old May 3rd, 2011, 07:58 PM   #2
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A more recent pic of my weekend warrior and DD
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Old May 21st, 2011, 11:19 AM   #3
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Hurry up already!!!!
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Old May 21st, 2011, 08:52 PM   #4
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Hurry up already!!!!
x2
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Old May 22nd, 2011, 06:05 AM   #5
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Any progress on the floors scott?
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Old May 22nd, 2011, 06:43 AM   #6
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Any progress on the floors scott?
If by progress, you mean did he cut them completely out, then yes.
I saw this heep last weekend he was working diligently on it.
Go Scott GO!
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Old May 22nd, 2011, 04:52 PM   #7
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Not much progress this weekend. I did get the passenger side almost done. I have the rear portion of the unibody almost fully welded and boxed. I stopped working on it due to the fact that I couldn't stand welder throwing molten metal onto my forearms. I think I have most of the steel to box everything in now I just need to keep an eye open for some sheet metal to replace the floor pans
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Old May 22nd, 2011, 05:06 PM   #8
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tape your cuffs if you are doing alot of overhead welding.

you have a welding coat now, get to it!
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Old May 22nd, 2011, 05:48 PM   #9
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i have some galvanized sheet steel if you want it for your floors.
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Old May 22nd, 2011, 06:07 PM   #10
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i have some galvanized sheet steel if you want it for your floors.
maybe, if you dont mind the fumes from welding it into place
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Old May 25th, 2011, 01:28 AM   #11
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i have an pneumatic rivet gun.. we could just rivet it all in.
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Old May 28th, 2011, 02:04 PM   #12
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I also picked up a hack and tap yoke for my 231. The yoke I have I believe came off an early 60's corvette and bolts right up to a stock front ds. I have been looking all morning trying to find a seal flange that someone will sell with out buying the $200 kit. Any Ideas on where I could buy this? I swear I found it a year back for about thirty bucks.
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Old July 26th, 2011, 07:14 PM   #13
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Progress.
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Old July 26th, 2011, 07:27 PM   #14
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YAY!!! it has floors again.
How long before its wheelin?
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Old July 26th, 2011, 07:40 PM   #15
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I failed to mention I only had time to nearly finish the passenger side. The left side is next after a few braces have been installed.

I will also try my hand at modding doors and removing them, and installing some after market sound in the headliner.
It should be back out before the leaves start turning. Fall and winter wheeling
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Old July 26th, 2011, 08:21 PM   #16
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Looks nice.
Let me know if I can help, I owe you one.
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Old July 26th, 2011, 09:15 PM   #17
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its about time!! door-less mod is awesome!!
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Old August 24th, 2011, 08:38 PM   #18
GREASYHANDS
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Well I finally spent some more time on my heep, I have the left floor tacked into place.

My new favorite metal cutting tool.
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Old August 24th, 2011, 09:03 PM   #19
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let me know when you wanna go door less.. I'll bring mine out for reference...
















wow that kinda sounds bad..
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Old August 24th, 2011, 09:07 PM   #20
GREASYHANDS
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Sounds good Shaun. I plan on finishing the floor tomorrow if you want to stop over anf hang. out
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