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Old July 27th, 2010, 07:19 PM   #1
big burt
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Default project RUSTY PUMPKIN II-NEW PICS (5-29)

this past weekend i got a 95 yj, 2.5, manual trans, with 48k on it from my girlfriends unkle for doing some work on his dakota for him. this jeep was purchased new by him in 95 and he drove it most in the summer but a little in the winters but it sat alllllottt. i knew off hand it needed a new alt and alt bracket, the old alt siezed and busted the bracket. bought a new alt and installed along with welding up the bracket since i had such a hard time finding out. but when i was loading it on the trailor i noticed a bad spot in the frame of corse by the pass rear shackle, in the pic is before i poked around the area. almost the whole rear 1ft or so of the frame was just gone.so i bought a frame that was modified and really no good use for a stock aplication and cut the section off that i needed and welded it in and now its golden. i picked up some really nice alcoa 16x8 pollished aluminum 8 hole wheels and stuck some used 32x11.50x16 pitbull growlers on em and waitin to get a lift to install em. so far so good



new pics on page 3 as of 5-29
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Last edited by big burt; January 28th, 2012 at 11:57 PM.
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Old July 27th, 2010, 09:35 PM   #2
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Check by the steering box, upper rear shock mounts and the crossmember, these are also spots that are prone to rotting out. By the looks of it you are going to have more issues with that frame. If you get lucky and that is the only spot you need to fix you can fix it with some box tube and plate, I'm sure some of the YJ guys on here have some pics of their own repairs and would be happy to post some up for you. What are your plans for the YJ?
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Old July 27th, 2010, 10:18 PM   #3
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ya im hoping i can get some guys to post some pics of there solution of the same problem so i can get an idea. and im not looking to go all out with this yj, prolly just a SOA lift and some 31s or 32s. i just want somthin i can cruse around up north with and have a little bit of fun if i want.
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Old July 27th, 2010, 10:23 PM   #4
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Look at my yj build thread. I changed the front and back frame, there was nothing wrong with it just wanted it different but you can get an idea of how to do it.
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Old July 27th, 2010, 10:34 PM   #5
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Not bad for free and about time you get something again. That's all I have to contribute to your thread though.
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Old July 27th, 2010, 11:02 PM   #6
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ha thanks bud, its a good feeling to have a toy again and somthin to work on. i think ill be out that way this weekend to go out to outlaw mudbog with joe and maby steve. maby ill see ya there
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Old July 28th, 2010, 02:54 AM   #7
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get ahold of thomas, he replaced the whole rear section of the frame on the toyota he had for awhile last year. from the back of the cab back i think it was. i think most of it entails box tube and fish plating the new section in
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Old July 28th, 2010, 07:44 AM   #8
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ha thanks bud, its a good feeling to have a toy again and somthin to work on. i think ill be out that way this weekend to go out to outlaw mudbog with joe and maby steve. maby ill see ya there
You might.

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get ahold of thomas, he replaced the whole rear section of the frame on the toyota he had for awhile last year. from the back of the cab back i think it was. i think most of it entails box tube and fish plating the new section in
x2
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Old July 28th, 2010, 09:04 AM   #9
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http://www.quadratec.com/products/pr...cessories&c=38
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Old July 28th, 2010, 09:26 AM   #10
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Quote:
Originally Posted by big burt View Post
ya im hoping i can get some guys to post some pics of there solution of the same problem so i can get an idea. and im not looking to go all out with this yj, prolly just a SOA lift and some 31s or 32s. i just want somthin i can cruse around up north with and have a little bit of fun if i want.
If you run a SOA lift, you'll probably want 35's. 31's and 32's will just be a little on the small side
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Old July 28th, 2010, 12:22 PM   #11
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Quote:
Originally Posted by mrclean View Post
If you run a SOA lift, you'll probably want 35's. 31's and 32's will just be a little on the small side
Agreed, it'll look a little goofy.
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Old July 28th, 2010, 04:31 PM   #12
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this is perfect, i was gonna try to duplicate the frame that is rotted away with some tubing but this is perfect. has anybody used this kit or seen it used?

http://www.quadratec.com/products/56011_9020_07.htm
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Old July 28th, 2010, 04:32 PM   #13
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If you run a SOA lift, you'll probably want 35's. 31's and 32's will just be a little on the small side
and thanks for the advise, im just not sure how the 4 cyl will handle 35s?
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Old July 29th, 2010, 03:12 AM   #14
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and thanks for the advise, im just not sure how the 4 cyl will handle 35s?
prob gonna need a bit of gear, and not spinning too fast
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Old July 29th, 2010, 09:45 AM   #15
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And a new rear axle to run 35s. The Dana 35 in the back of the YJ is crap and you'll be lucky to be able to have it survive w/ 33s. 35s it can break shafts in a mall parking lot...

:-)

I am not a welder so I have no help on your frame issues- although I just bought a pair of welders so I am learning. I am sick of cutting tubes, clamping and test fitting and then packing it all up to bring to work or a friends to have stuff welded!
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Old July 30th, 2010, 08:28 PM   #16
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And a new rear axle to run 35s. The Dana 35 in the back of the YJ is crap and you'll be lucky to be able to have it survive w/ 33s. 35s it can break shafts in a mall parking lot...

:-)

I am not a welder so I have no help on your frame issues- although I just bought a pair of welders so I am learning. I am sick of cutting tubes, clamping and test fitting and then packing it all up to bring to work or a friends to have stuff welded!
haha thanks im actualy thinking about doing a 2.5 suspension lift and runnning 31s or 32s. i think ill hold off on the soa untill i have money for new drive shafts, rear axel, extended brake lines, shocks, ect. i just started a new job so moneys tight at the moment. im hoping i can find some used 2.5" leaf springs or somewhere i can get them cheap.
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Old September 14th, 2010, 09:03 PM   #17
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so i have the frame repaired, new alt and bracket installed, i picked up a set of 16" alcoa aluminum 8 hole wheels and a set of 32 11.50 16 pitbull growlers that im gonna throw on this weekend and im in the process of savin up a little bit more money for a 4" rc lift. ill get some pics up this weekend
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Old September 14th, 2010, 09:14 PM   #18
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Should look good with those on it.
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Old September 15th, 2010, 08:19 AM   #19
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Should look good with those on it.
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Old September 24th, 2010, 07:51 PM   #20
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Dammit Burt - show dem new tars mounted on dat Jeep!
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