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Old February 28th, 2008, 07:50 AM   #2
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no, i do not think you would have a problem with that as long as you do not have any sharp corners that would create stress risers, if you have some doubts then a saddle gusset would work nice (starts at one end of the tube, crosses over the weld and around the bushing sleeve across the weld and onto the tube again) .065 would be enough and would make forming it easier.

if you have a good weld and precise joint I dont see any problems without the extra material.
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