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Old February 27th, 2010, 07:50 PM   #3
Join Date: 01-21-09
Location: Michigan
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made some more progress today

working out from the center

welded the gussets before I couldn't get to them any more and added a brace just so the ears would somewhat hold their shape during fitup

boxing it in

getting there

mocking up the outsides

with metal instead of cardboard

drivers side done

as I was cutting pieces for the drivers side I cut some for the passenger side also, so the second side went very quickly. The passenger side is about 1/4" lower than the drivers side, so tomarrow I'll tweak that and cut the ends off and make caps for them.

This has been a fun build, when I'm finished with the front I plan to make a rear also. To finish the front I have to cut off ends and make caps, cut in some fog lights, add a "baja" bar, mount some KC's and add recovery points. Still debating on a coating for it, I am torn between powder coat and spray on bedliner, I am leaning toward the bedliner only because I want to do my nerf bars also and I think the bedliner would be more durable....but who knows?
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