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Winter 2010 CJ5 Project
I picked up this CJ5 Basket Case and will be assembling it this winter into a fun Dirt Buggy!
Upcoming projects include, Winch and Bumper, Rear Bumper with spare, One Piece Rear Axles, stereo, and a ton more.  I have really enjoyed this...
She runs and sounds great! 
IMG 3086
Now assembled and running locally shaking out final bugs.  IMG 3083
I decided to install an adjustable proportioning valve and RPV's 
IMG 2979
Chrome gards are a nice touch, and the they were supposed to have chrome covers over the lens, but somehow I ended up getting two lefts, or rights. ...
Powder coated the grab bar, glove box door, shifter. 
IMG 2956
At this point in the project I would be certain to properly hydrate with a cold beer and walk around the jeep looking for parts to powder coat, here...
The PO really mutilated the firewall where he had whittled in several different setups.  so I fabbed the plate and tapped the plate to allow me to...
The Master Cylinder, although new was rusty so I decided to disassemble and powder coat. Powder Coating is a great way to finish fabbed parts, and...
I liked the look. 
IMG 2871   Copy
I picked up some Halo style Headlights on ebay.  It took a bit of work in re-working the headlight buckets, but in the end I kind of liked the look. ...
Fit up, and I have incorporated the supports for the chrome Hooker Turnout Side Pipes. 
Before all was done, I decided to turn the pipes directly...
More fit up, and showing the step in the pinned and secured upright position.  This will allow better clearance when I get off road, and actually...
More Fit up. 
IMG 2279
Fit up. 
IMG 2496   Copy
Im a happy guy, now to bolt it up in place. 
IMG 2493   Copy
After welding and checking function and fit on the jeep it is time to powder coat the parts. 
IMG 2490   Copy
After tackin, I check the fit and function prior to the weld up. 
IMG 2486   Copy
I have found Quick pins from EBay so with the push of the button, I can pull pin, flip up and repin in place.  For tacking up it is important to bolt...
The new plasma cutter is a wonderful tool, cut out the brackets, tack together and then grind them as an assembly so they are all identical. 
IMG...
I have always liked these cast aluminum steps, and since my Bride is even shorter than me I wanted some steps.  But since I plan on wheeling this...
Now onto the steps. 
IMG 2415
She Looks Good! 
IMG 1854
The best part of this basket case was the newly re-built and NEVER RAN AMC 304. Trouble is it has been sitting on Top Dead Center #1 Cyl for over 14...
Then after a bunch of cutting, grinding, fabbing, tacking, welding, tapping, grinding, 
Finally Paint!!! 
IMG 1399
 

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